Maize and grain milling
A mill buys grain by the tonne with a moisture and quality result, stores it in silos, and sells flour and feed by the bag. KiloSahihi weighs the intake with the sample on the ticket, keeps silo stock live from the load cells, weighs the milling stages, and dispatches bagged product against orders, so extraction and losses are measured daily.
Intake
The loaded lorry is weighed against the supplier, trader or farmer group and the grain type. Small suppliers on pickups and hand carts are weighed on a platform scale with the same record.
A sample is drawn and weighed, moisture is read and the aflatoxin and quality checks are recorded on the ticket. Above your limits the load is rejected or downgraded before it is tipped.
Moisture above the standard, foreign matter and damaged grain are deducted by the rules you set and shown on the ticket.
The intake is assigned to a silo. The silo's load cells show the stock rise as the grain goes in.
The empty lorry is weighed out, the payable weight is final, and the supplier is paid from the same record.
Grain out of the silo, flour and bran out of the mill, and bagged product onto trucks are all weighed, so the day's extraction rate is a fact.
Mill and stores
Lorries on the bridge, pickups and sacks on platform scales, all against the same supplier records.
Sample weight, moisture, aflatoxin and grading recorded on the ticket, with accept, reject or downgrade decided by your limits.
Silos on load cells give stock in tonnes by grain type, live, with a daily balance against intake and milling.
Grain milled against flour, bran and germ out, per shift and per day, with extraction rate and losses.
Flour and feed loaded against orders, bag count and net weight reconciled per truck before it leaves.
Tickets with gross, tare, moisture, deductions and payable weight, printed or sent by SMS.
Intake, stock, production and deliveries post to Sage, Dynamics 365, Odoo, SAP or your own system.
Upcountry buying centres weigh on a phone with a Bluetooth scale and the purchases sync to the mill.
The bridge and the silos record locally and sync when the connection is available.
Beyond maize
Wheat mills receive by the truck and by the container with the same sampling discipline. Rice mills weigh paddy in with moisture and rice, bran and husk out. Feed mills weigh maize, soya, sunflower cake and premixes into batches and finished feed out by the bag. Oilseed crushers weigh seed in and oil and cake out. Every one of them is an intake with a sample, a store on load cells, a process that should balance and a dispatch against orders.
Questions
Keep reading
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Get started
Tell us what you weigh and how your site runs. We'll demo KiloSahihi with your own scenario.
+254 706 684 573 (call or WhatsApp)