Load cells under the bin, an indicator on the wall, a gateway at the plant: KiloSahihi turns them into live stock. Fill level and kilograms per bin, by mark and grade, fills and dispensed weights as they happen, and a stock take that reconciles against what the scales saw.
How it works
Nothing is typed. The weight on the bin is the weight in the system.
Each bin, silo or tank sits on load cells feeding a weighing indicator. Existing indicators are read over serial or network; bins without weighing get load cells and an indicator fitted.
A gateway PC or IoT box at the plant polls every indicator, keeps its own database, and pushes readings to the cloud. It carries on recording when the internet drops and catches up when it returns.
A fill from the line or a dispensed weight to a truck, a sack line or the next process step is captured as a movement, not a guess, with the time, the bin and the mark or grade.
The dashboard shows fill level and kilograms per bin, total stock by grade, and which bins are filling, draining or idle. On the office wall, in the browser or on a phone.
High and low levels, a bin draining faster than the line is running, or a bin that has not moved in a shift raise an alert by SMS, email or on the dashboard.
A stock take records the physical figure against the live one, and the difference is a report rather than a surprise at month end.
What you get
Kilograms and fill percentage for every bin, silo and tank, read from the indicator, not estimated from a level sensor.
Each bin carries what it holds: tea by mark and grade, grain by variety, oil by grade. Stock totals roll up by product.
All bins on one screen with live movement, plus per-bin history. Hosted by you or by us.
The gateway records locally and syncs later. A day without internet is a day of complete records, not a gap.
Every fill, dispense, adjustment and stock take is recorded with who, when and why.
Shift and daily movement, stock by grade, throughput per line, and Excel and PDF exports.
Stock movements post to Sage X3, Microsoft Dynamics 365, Odoo, SAP or an in-house system, so the ERP's stock is the plant's stock.
A truck loaded from a bin is weighed on the bridge; the bin's dispensed weight and the bridge's net are compared, and the difference is visible on the day.
Several plants in one dashboard, each with its own bins, users and alerts.
Your existing bins
Most plants already weigh their bins; the readings just live on a display nobody looks at. KiloSahihi reads the indicators you have over serial or network, and where a bin has no weighing we supply load cells, a junction box and an indicator through KiloShop and fit them on site. Tanks of liquid are weighed the same way, which avoids the calibration drift of level sensors in foaming or viscous product.
The gateway is a Windows PC or an industrial IoT box at the plant. It runs the same weighing engine as the weighbridge software, so a site that already runs KiloSahihi on its bridge adds bins as a feature, not a second system.
Where it runs
The first installation put a tea factory's fifteen sorting-room bins live, forty tonnes of made tea accounted for to the kilo by mark and grade, and ended the weekly stock argument between the factory and the warehouse. The same setup runs avocado-oil storage tanks, grain and feed-mill silos and packhouse hoppers, installed and supported from Nairobi by AEA Limited (Avery East Africa) across Kenya, Uganda and Tanzania.
Questions
Keep reading
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Post every weighbridge transaction to Sage X3, Microsoft Dynamics 365, Odoo, SAP or your in-house system as it happens, even when the bridge is offline.
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Industrial weighing software for factories in Kenya: raw material intake at the weighbridge, live bin and tank stock, production line weighing, finished goods out and weight reconciliation, captured once from the scales and posted to your ERP.
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Weighbridges, indicators, load cells, ANPR cameras and barriers, supplied and installed with the software.
Get started
Tell us what you weigh and how your site runs. We'll demo KiloSahihi with your own scenario.
+254 706 684 573 (call or WhatsApp)